Can screwdriving be automated?
Screwdriving automates well and fails on feeder reliability, not on the robot. Ask about the feeder before you ask about the arm.
What the job actually is
An operator drives a series of fasteners into an assembly, often with a torque requirement and sometimes with documentation. Long fastener runs cause wrist strain and quality escapes when someone misses one.
Signs it is worth automating
- Units carry a meaningful number of fasteners each.
- Torque needs to be documented for a customer or a standard.
- You have wrist and hand complaints from manual drivers.
- Missed or under torqued fasteners are causing rework or escapes.
What the cell looks like
A 3 to 10 kg class arm with a screwdriving end effector and a screw feeder, over a fixture that locates the part. Torque control and recording usually come from the driver system rather than the robot.
This is one job inside a bigger family. The assembly and screwdriving guide covers the equipment classes, the cost ranges, and the disqualifiers for all of it.
When the answer is no
Read this part first
We would rather talk you out of a bad purchase than into one. If any of these describe your version of this job, the honest answer is probably not yet.
- Low volume mixed assembly where a person with a smart driver is faster and far cheaper.
- Parts cannot be fixtured repeatably.
- Your fastener or presentation is one no feeder handles reliably, and nobody has tested it.
- Product design is still changing, so fixtures and paths will churn.
What an engineer has to verify
- Feeder reliability tested on your exact fastener, not a similar one.
- Fastener count, sizes and types per unit.
- Torque specification and whether traceability must be recorded per unit.
- Part fixturing and location repeatability.
- What the cell does when a screw cross threads or a feed fails.
Safety is not on that list because it is not ours to determine. Cell design, guarding and the risk assessment belong to an independent certified integrator, every time.
Someone has already done this
Screwdriving and box erecting at a fourth generation toolmaker
Darex, the family owned Oregon company behind the Work Sharp brand, assembles consumer knife sharpeners with many small screws in plastic housings. One cobot now drives screws into...
A rented cobot rebuilt quality on a Miami electronics line
Creating Revolutions, a small Miami company, assembles a puck sized service pager for restaurants and hotels. Manual soldering, drilling, and silicone dispensing produced double di...
See it run
Two clips of this job actually running, from two different manufacturers. Both are the makers' own marketing footage, showing a cell under good conditions with a part it was set up for, so watch them for what the motion looks like rather than as evidence of what your rate would be.
A robot with a screwdriver tool picks up screws and drives them into a product one after another, catching any screw that does not seat right.
At a parts maker, a cobot drives the fasteners on each unit coming down the line, doing the repetitive screw work a person used to do.
Is your version of this job automatable?
Tell Joe what you are running. He will give you a straight preliminary read, and he will tell you if a robot is the wrong answer for your situation.
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